Feasibility study of MK-based geopolymer binder for RAC applications: Effects of silica fume and added CaO on compressive strength of mortar samples
Upshaw, M. and Cai, C.S. (2021)
The results of a preliminary case study of the effects of silica fume and additional calcium oxide (CaO) on the compressive strength of a metakaolin-based geopolymer binder developed to exhibit appropriate properties for use in recycled aggregate concrete (RAC) are presented. Using recycled aggregates in new concrete has significant environmental benefits but also presents significant challenges to the applicability of the technology, and using geopolymer binders in place of ordinary Portland cement (OPC) has the potential to solve some of these challenges. The study presented in this paper suggests that partial replacement of metakaolin with silica fume results in increased strength while additional CaO may only have limited effectiveness in certain applications. Additionally, it was observed that the activator-to-binder ratio has a much more significant effect on the strength than the water-to-binder ratio. It is concluded that, with some optimization, a geopolymer binder with appropriate strength can be developed for use in RAC applications.
Critical Review of Recycled Aggregate Concrete Properties, Improvements, and Numerical Models
Upshaw, M. and Cai, C.S. (2020)
A literature review of the latest advancements in recycled aggregate concretes with regards to identifying properties, improving performance, and numerical modeling is presented in this paper. Although the properties of recycled aggregate concrete are widely considered to be inferior to those of natural aggregate concrete, research in the field still is of merit due to growing awareness of environmental concerns relating to the concrete construction and demolition industry. In addition, some methods have been proposed to improve the properties of recycled aggregate concrete, with the use of geopolymer binders in place of portland cement showing the most potential. In addition to further research regarding the improvement of properties of concrete made with recycled aggregates, the development of numerical models that accurately represent the behavior of recycled aggregate concrete under loading are essential to the industrial implementation of the technology.
Molecular Dynamics Study of the Effect of K:Ca Ratio on the Formation of K-A-S-H Geopolymer Gel
Upshaw et al. (in preparation)
The results of a reactive molecular dynamics study on the effect of the potassium-to-calcium (K:Ca) molar ratio on the formation of potassium aluminosilicate hydrate (K-A-S-H) structures are presented in this paper. The gel structures were produced through the reaction of aluminum and silicon monomers with potassium- and calcium-based activator compounds using the LAMMPS package, and post-processing was completed using the LAMMPS and OVITO packages. The produced structures were validated by comparing key bond lengths and angles, aluminum and silicon central atom coordinations, x-ray diffraction (XRD) spectra, densities, and molecular water content to results previously published in the literature. The results of the study showed that a K:Ca ratio of 2.0 produced not only the K-A-S-H structure, but also calcium silicate and aluminosilicate hydrate products. However, ratios of 4.0 and greater did not show the same evidence of these structures. In fact, the inclusion of calcium at a K:Ca ratio of 4.0 only seemed to introduce disorder into the system to the detriment of the formation of the geopolymer structure. In general, this study showed that reactive molecular dynamics simulations provide researchers a cost-effective method to study multiple parameters involved in geopolymer synthesis.
Evaluation of Fresh and Mechanical Properties of a Metakaolin-Based Geopolymer Recycled Aggregate Concrete
Upshaw et al. (in preparation)
The results of an experimental study of the effect of differing ratios of natural aggregate replacement with recycled concrete aggregates on the properties of both ordinary Portland cement concrete and a metakaolin-based geopolymer concrete are presented in this paper. Utilizing both coarse and fine recycled concrete aggregates in fresh concrete mixes can positively impact the sustainability of the concrete industry by alleviating strain on landfills and reducing carbon emissions. However, doing so has detrimental impacts on several concrete properties such as density, compressive strength, static elastic modulus, and durability. This study aims to address those issues by incorporating a metakaolin-based geopolymer binder with silica fume and calcium compound additives. Results of the study showed that the detrimental impacts on important concrete properties can be dampened by the inclusion of this geopolymer binder. Additionally, it was shown that minimum concrete requirements set forth by ACI 318-14 can be achieved utilizing the developed geopolymer binder with up to 70% by weight of the total concrete aggregates replaced with recycled concrete aggregates. This study also demonstrates the efficacy of using calcium compounds to improve the mechanical properties of geopolymer concretes cured in ambient conditions. Overall, conclusions can be drawn from this study that recycled concrete aggregates can be utilized at high replacement ratios for general structural concrete applications.